PROTOTYPING

Prototyping is the process of creating an early model of a mechanical part to evaluate its design, functionality, and manufacturability before mass production. It allows engineers to turn digital designs into physical components for hands-on testing and validation.

Common Prototyping Methods:

• 3D Printing / Additive Manufacturing - ideal for rapid, low-cost models with complex geometries.
  
  
• CNC Machining - produces accurate prototypes from the final material, useful for strength and durability tests.
  
  
• Casting and Molding - suited for parts that will eventually be manufactured in large quantities.
  
  
• Sheet Metal Forming and Fabrication - for components requiring precise bends, cuts, and joins.
  
  

Benefits of Prototyping:

• Identifies design flaws early, reducing costly revisions later.
  
  
• Validates part performance under real-world conditions.
  
  
• Improves fit, form, and function testing with assemblies.
  
  
• Provides a clearer basis for customer feedback and design approval.
  
  
• Shortens development cycles and increases confidence before series production.

 From SLA prototype to production part